Description
Pay Range: $100,000/yr. – $125,000/yr. based on experience and qualifications
The Process Safety Engineer is responsible for developing, implementing, and sustaining Process Safety Management (PSM) and Risk Management Program (RMP) systems to ensure safe, reliable, and compliant operation of regulated processes. This role provides technical leadership to reduce process safety risk, ensure regulatory compliance, and support safe facility operations. Experience with ammonia refrigeration or ammonia-based processes is strongly preferred.
KEY RESPONSIBILITIES
Process Safety Management (PSM)
- Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119.
- Lead or support Process Hazard Analyses (PHAs) using methodologies such as HAZOP, What-If, FMEA, or Checklist reviews.
- Ensure timely closure and documentation of PHA recommendations.
- Maintain Process Safety Information (PSI) including process flow diagrams, P&IDs, chemical hazard data, and equipment documentation.
- Support and manage Management of Change (MOC) processes for process, equipment, and procedural changes.
- Lead or support incident investigations involving process safety events and ensure corrective actions are implemented.
- Support development and validation of operating procedures and safe work practices.
- Participate in Pre-Startup Safety Reviews (PSSR) for new or modified processes.
- Develop and support process safety training programs.
- Track and report process safety metrics and performance indicators.
Risk Management Program (RMP)
- Ensure compliance with EPA Risk Management Program requirements (40 CFR Part 68).
- Maintain RMP documentation and submissions.
- Develop and update off-site consequence analyses and prevention programs.
- Coordinate emergency response planning and community interface requirements.
- Support internal and external audits and regulatory inspections.
Ammonia Systems (Preferred Experience)
- Provide technical support for ammonia refrigeration or ammonia-based process systems.
- Support safe operation, maintenance, and modification of ammonia systems.
- Identify and mitigate ammonia release risks and ensure compliance with relevant codes and standards (e.g., IIAR guidance).
Risk Reduction & Operational Support
- Support engineering and operations teams in risk reduction projects.
- Participate in facility siting, LOPA, and risk assessments.
- Recommend engineering and administrative controls to reduce process hazards.
- Support capital and improvement projects involving regulated processes.
Compliance & Continuous Improvement
- Lead or participate in internal PSM/RMP audits and compliance reviews.
- Track corrective actions to completion.
- Support continuous improvement initiatives related to process safety and operational reliability.
- Other Duties as Assigned
REQUIREMENTS
- Bachelor’s degree in chemical engineering, Mechanical Engineering, or related engineering discipline required.
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