Description
Job Title: Battery Pack Specialist
Location: San Francisco City, CA
Client Facing: Yes
About PAC Group:
At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.
Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.
Role Purpose
We are seeking an experienced Battery Pack Process Development Consultant to support the development and optimization of manufacturing processes for advanced battery pack systems. This role will focus on improving production efficiency, quality, and scalability for battery pack assembly while collaborating with cross-functional engineering and manufacturing teams.
Responsibilities
- Develop and optimize battery pack manufacturing processes, including module and pack assembly.
- Evaluate existing production workflows and identify opportunities to improve efficiency, cost, and product quality.
- Lead process validation, qualification, and continuous improvement initiatives.
- Collaborate with cross-functional teams including engineering, quality, and operations.
- Provide expertise in design for manufacturability (DFM) and scalability.
- Troubleshoot manufacturing and process-related issues and implement corrective actions.
- Create and maintain work instructions, SOPs, and process documentation.
- Support pilot builds and new product introduction (NPI) activities.
Required Qualifications
- Bachelor’s degree in Mechanical, Electrical, Manufacturing Engineering, or a related field (or equivalent hands-on experience).
- Proven experience in battery pack manufacturing or process development.
- Strong knowledge of battery systems, modules, and pack assembly processes.
- Experience with process optimization methodologies such as Lean or Six Sigma.
- Ability to work independently and drive outcomes in a dynamic, project-based environment.
- Strong analytical, problem-solving, and communication skills.
Bonus Qualifications
- Experience working with EV battery systems or high-voltage applications.
- Familiarity with automation and advanced manufacturing technologies.
- Experience supporting production scaling and NPI programs.
The salary range for this position is dependent upon experience, education, and qualifications.
The salary range for this position is dependent upon experience, education, and qualifications.
Similar jobs
Est. 150,800 USD
Job Title: Battery Pack SpecialistLocation: San Francisco City, CA (required to travel to US for project)Client Facing: Yes About PAC Group:At The PAC Group (PAC), we specialize in engineering consulting, program managem…
Est. 180,000 USD
Responsibilities Global Sourcing & Supplier Strategy Develop and execute sourcing strategies for battery cells (pouch, cylindrical, prismatic) and pack-level components, including structural, thermal, and electromech…
Est. 115,000 USD
About Re:Build About Re:Build At Re:Build, our mission is to ensure the next generation of important products are made, at scale, in America. We are laying the foundation for a better future for our customers, employees,…
Est. 154,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 128,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 110,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 124,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 110,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 100,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 115,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 100,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 167,000 USD
About Re:Build At Re:Build, our mission is to ensure the next generation of important products are made, at scale, in America. We are laying the foundation for a better future for our customers, employees, and communitie…
Est. 150,800 USD
Job Title: Senior Manufacturing Engineer / Manufacturing Engineering Manager - Body Shop Location: California, Preferred or United States with travel Level: Senior Client Facing: Yes About PAC Group: At The PAC Group (PA…
Est. 109,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 95,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 100,500 USD
About Re:Build At Re:Build, our mission is to ensure the next generation of important products are made, at scale, in America. We are laying the foundation for a better future for our customers, employees, and communitie…
Est. 100,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 140,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 55,000 USD
About Redwood Materials Redwood is localizing a global battery supply chain that seamlessly integrates recovery, reuse, and recycling — keeping critical minerals in circulation and driving the energy transition. Founded…
Est. 150,800 USD
Job Title: Senior Manufacturing Engineer / Manufacturing Engineering Manager - Body Shop Location: California, Preferred or United States with travel Level: Senior Client Facing: Yes About PAC Group: At The PAC Group (PA…
Est. 90,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 150,800 USD
Job Title: Senior Manufacturing Engineer / Manufacturing Engineering Manager - Body Shop Location: California, Preferred or United States with travel Level: Senior Client Facing: Yes About PAC Group: At The PAC Group (PA…
Est. 90,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 109,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 170,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 157,500 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 127,500 USD
We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+…
Est. 55,000 USD
Headquartered in Dublin, Ohio (USA) with Engineering Centers in Pune, India and Yokohama, Japan, Goken is a global Engineering Services and Product Development company founded in 2004. We partner with OEMs and suppliers…
Est. 109,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…
Est. 90,000 USD
Gotion Inc. is based in Silicon Valley, CA, currently building a Manufacturing facility in Manteno, IL and has R&D centers in Ohio, China, Japan and Europe. We innovate in the next generation electric vehicle and ene…